Continuous Vacuum Packaging Machine Manual

Continuous vacuum packaging machine
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Continuous vacuum packaging machine manual

Terms and Conditions

respected user:

This product is manufactured using the most advanced technology and is safe to use. However, there are potential dangers, especially due to the operation of non-professionals or the danger of unconventional use.

For any operation, the operator must prepare a written explanation and explain the operation.

Using these operating instructions can familiarize the operator with the product’s structure, operating procedures and routine maintenance.

For security reasons, there is no guarantee of any unauthorized modification or adjustment of this product.

Please place this operating instruction near the machine so that safety instructions and important information are always available.

I. Introduction:

Thank you for choosing a rolling vacuum packaging machine

 

Before installing or using this device, please be sure to read this manual carefully.

Users should fully understand the requirements of this manual for using this product. If you have any questions, please contact the consulting supplier.

This manual should be kept in the equipment use site.

Second, an overview:

The vacuum bag is evacuated and then sealed to form a vacuum inside the bag, so that the packaged articles can achieve the goals of oxygen barrier, freshness preservation, mildew proofing, rust prevention, anti-dusting, and pollution release, effectively extending the shelf life and the freshness preservation period. For easy storage and transportation.

Third, use:

Rolling automatic vacuum packaging machine is a modern new type of packaging machine, which adopts microcomputer control. The main original device is imported original. It is suitable for all kinds of plastic composite film bags or aluminum foil composite film bags, and it is suitable for all kinds of raw and cooked foods, meat products, Soy products, fruits, food, medicines, chemicals, precision instruments, clothing, hardware products, electronic components and other solid, powdered objects, liquid vacuum packaging.

Fourth, the main technical parameters

Ultimate vacuum

≤6×10﹣2pa

Vacuum pump

5.5KW

power supply

380V/50HZ

Total power

6KW

Packaging capacity

2~5times

Vacuum chamber volume

1130×450×100

Sealing width

8~10mm

Effective sealing length

1000mm

Dimensions

1800×1600×1500mm

quality

600kg

 

Five: operation panel 

 

 

Sixth, the name of each part of the machine:

 

Serial number

name

1

  Vacuum chamber

2

  Vacuum gauge

3  

  Water cooling nozzle

4

  Vacuum chamber exhaust nozzle

5

 Vacuum chamber shutoff valve

6

 Pressure valve

7

  Vacuum chamber exhaust nozzle

8

  Floor

9

  Footing

10

  Adjustment plate

 

Sixth, the installation of the machine, piping and wiring:

The work site should be equipped with three-phase four-wire 380V power supply and cooling water source, and the cooling water can cool the electric heating rods.

(I) Equipment Installation:

1. Place the device in its position and adjust the four supporting screws so that the steering wheel is 10-20mm away from the ground. After the equipment is level, tighten the nuts on the supporting screw.

2. Vacuum pump should be installed near the body.

3. If the distance between the body and the vacuum pump is long, the vacuum needs to be increased for a long time, which will cause the air pumping capacity of the body to decrease.

(b) Equipment piping:

1. After deciding on the position of the airframe and the vacuum pump, cut the equipped wire hose to the appropriate length and use a sealant and a pipe clamp to connect the airframe to the vacuum pump.

2. The heating rod of the body needs cooling water and the piping is equipped with a plastic hose. The minimum cooling water volume of the heating rod is 2L/min.

(c) Wiring of equipment:

1. The total power of the body and the vacuum pump is 2KW-6KW (depending on the size of the vacuum pump determines the power), select the appropriate switch and fuse according to this data.

2. Connect the power cord of the body to the switch, and then connect the power of the vacuum pump to the motor of the vacuum pump.

3. After the power is turned on, turn on the power switch and the vacuum pump runs. If reversed, replace any two phases in the three-phase power supply. The phase sequence of the conveyor belt motor and lift motor is the same as that of the vacuum pump.

Seven, operation method:

(I) Preparation before operation:

1, check the vacuum pump oil level.

2, open the heating rod cooling water.

3, complete the above preparation before starting the equipment.

(b) Computer use:

1, the use of display buttons:

When the cleaning screen appears on the screen, press this key to move the conveyor belt around the time of the adjustment. Refer to the one-digit, ten-digit, or hundred-digit page-turning time.

Cleaning starts

Cleaning stopped

Counting cleared

2. Each screen: a:

 

Press “SET” in this screen to stop the conveyor.

          b:

Pump down (S) Vent (S)

Heating (S) Speed Control (S) Delay (S) Count (S)

 

In this screen, if you want to adjust the pumpdown time, press the SET button until you find the cursor at the “vacuum” position. Press the “△▽” two buttons at this time, you can adjust the time, adjust and press the ENT button to confirm. , Other analogs.

          c:

Proview window

Take time

 

(iii) Operation at the end of the work:

1, press the emergency stop or stop.

2. Turn off the temperature selection switch.

3, turn off the power switch.

4. Turn off the main power switch.

(four) the role of the panel button:

1, the temperature control button: adjust the high, medium and low temperature, according to different packaging options.

2, power indicator.

3. Stop button: When this button is pressed while the pump is empty, the equipment must be stopped after completing the program. When the conveyor belt is pressed, the button must be pressed to stop after touching the micro switch.

4. Emergency button: Either evacuation or conveyor operation Press this button, the device is in the initial state.

 

Eight, machine maintenance:

(A), replace the heating strip (nickel-chrome strip):

1. Remove the bolt in the middle of the heating rod and remove the heating rod.

2. Remove the heating wire at both ends of the heating rod.

3. Remove the water pipes at both ends of the heating rod and remove the heating rods.

4. Loosen the tab screws at both ends and remove the old heating strip.

5, check the underlying linoleum tape for damage, if damaged should be replaced.

6. Wipe the heating rod with alcohol or gasoline to ensure it is dry and free of impurities.

7. Wipe the heated bar with alcohol or gasoline to ensure it is dry and free of impurities.

8, the lacquer cloth tape attached to the surface of the heating rod, sticky and smooth, does not allow wrinkles, lacquer cloth tape for insulation.

9. Fix the nickel-chromium alloy strip to one end of the heating rod first and fix the other end.

10. Finally, stick the outer linoleum tape.

11, according to the disassembly sequence installed.

(b) Conveyor belt operation adjustment:

1, conveyor belt stop position adjustment:

(1) The position where the belt is stopped should be aligned with the center of the heating rod as shown in Figure 5.

(2) The distance between the heating rod and the sealing table should be 7-10mm. If the gap becomes smaller, please replace the tray adjustment spring.

(3) After working for a period of time, due to the wear of the parts and the error caused by the coordination of the movement, the position of the stop belt will be inaccurate. Move forward or backward. Please adjust the stroke switch dial as shown in Figure 6.

(4) If the stop position is at the front, the stroke switch 1 should be rotated clockwise, about 3-5mm. After the adjustment, tighten the clamping bolts to prevent loosening.

2, the principle of transmission electrification mechanism:

    The outer ring of the rotor core of the motor and the inner circle of the stator core are conical. When the power is applied, the stator magnetic field has an axial tension on the rotor, so that the rotor overcomes the spring pressure and generates an axial displacement, so that the active ring and the rear end leave, and the motor then Starting operation, when the power is off, the magnetic pressure disappears, and the rotor moves in the opposite axial direction under the action of the spring pressure, so that the brake ring is pressed together with the rear end cover or the wind shield. At this time, the motor is in a braking state.

3、Conveyor motor is the brake motor after power off. If it is found that the conveyor belt is too inaccurate when the parking position is inaccurate, it is necessary to adjust the nut of the brake pad spring at the end of the motor, and the spring is compressed to increase the pressure to ensure the braking effect and brake clearance. Should be about 1.5mm.

4. When the transmission oil level is low, 20# oil should be added. Add 20# oil or butter to each rotating and sliding part.

5, vacuum pump maintenance and repair, use, attention to see the pump instructions

(c) Wiring instructions:

 

1, access the circuit breaker (main power line 380 volts).

2. Connect the vacuum pump line and open the power distribution cabinet to the M1 terminal.

3, open the circuit breaker.

(1) Press KM2 to go up to the studio.

(2) Check the KM4 to see if there is a forward rotation, and if it reverses, invert the main power line.

(3) Press the KM1 contactor to see if the vacuum pump is rotating forward. If reversed, change the phase at the M1 terminal.

(4) (1-3) normal, open (power switch) according to work, if not work check (upper position proximity switch is in place, if not in place, please turn off the power switch, press KM2 to the upper proximity switch) 

Nine, equipment circuit diagram:

 

Ten, fault analysis and exclusion methods:

phenomenon

Possible Causes

Method of exclusion

No action

1. The power supply interrupts FU1 and FU2 and the neutral wire is broken.

2. The power supply voltage is insufficient.

1. Replace the fuse, firmly connected at the break

 

2. Restore normal voltage

 

Conveyor does not start

1, the limit switch SB normally open contact 1.5.

2, thermal relay RJI action.

3, motor failure.

4. The starting switch SAI is damaged.

5, emergency stop KA3 normally closed without reset or damage.

6. AC contactor KA1 normally closed contacts 7 and 8 are disconnected.

7, the drive shaft off the block.

Adjust the distance between the bump and the switch or replace the switch.

Adjust or replace.

Repair or replace.

Reload.

 

Conveyor belts stop

1. Switch SA2, SB2, 13, and 11 are disconnected.

2, AC contact KA1, KA2 failure.

3, AC contactor KM3 does not release.

4, limit switch SB2, can not touch or contact 13.11 unreasonable

 

Reset or repair

Check the corresponding contact opening and closing position

Repair or replace

Adjustment repair

 

Conveyor belt

Not docked

1, the motor brake failure.

2, contactor KM3 iron core astringent.

3, trip switch touch block improper adjustment.

1. Adjust brake spring to increase pressure

2. Open the repair and remove the dirt

3. Readjust.

Vacuum chamber does not rise

1. The SBI is often closed.

2, 4SJ bad.

3, RJ2 action.

4, KM5 failure.

5, KM4 fault 22.23 nowhere.

6, KM5 self-locking contacts nowhere.

 

Step-by-step testing, replacement or repair of components

 

 

 

No vacuum

1, vacuum pump failure or the wrong direction of rotation.

2, solenoid valve Y2 failure.

3, SJI failure.

4, RJI action, KMI does not suck.

5, SA4 fault 1.30 failure.

6. The vacuum chamber is not in strict contact with the carriage.

7. The vacuum chamber sealant is damaged.

Refer to vacuum pump instructions for repair or replacement of components

 

Exchange

 

replace

 

After capping

Interrupt action

The limit switch SB3 is faulty or improper adjustment of the touch block 16 and 21 is disabled.

Adjust the position of the stroke switch so that it touches the bumps normally. Detect components, repair or replace.

 

 

Vacuum chamber does not drop

1. The fault of the travel switch SB3 or the improper adjustment of the touch block is 16..17.

2, KA2 failure 17,18 failure.

3, KM4 failure

4, KM5, 18, 19 unreasonable.

Replace the fuse, firmly connected at the break,

Restore normal voltage

 

 

Poor vacuum

1. Electric rods did not rise

2. Return the spring rod off or the fastening screw off.

3. Both screw shafts at both ends of the heating rod base are not parallel.

4, solenoid valve Y3 fault small air chamber does not pump.

5, airbag leakage

6, 6 bags leak.

1. Replace the spring fastening screw

2. Adjustment and repair

3. Repair or replace

4. Replace

5. Retired

6. Retired

 

Heat break

1, the tropical heat blows

2, FU3 blows

3, KM2 failure 27,28,29 barrier

4, JS2 failure 26, 27 nowhere

 

 

Repair or replacement work

 

Sealing is abnormal

1, solenoid valve Y3 fault air chamber exhaust is not smooth.

2. Improper adjustment of heat-sealing time relay.

3, conveyor belt stop position is not accurate.

4, power, voltage instability

1.Repair or replace

2. Adjust properly

3 adjust the limit switch touch block

4 recommended to install regulator

 

XI. Precautions:

1. Read the operating instructions carefully before use.

2. Do not reverse the vacuum pump motor.

3, It is forbidden to use the heating rod for a long time without circulating water.

4, equipment should be installed with a good and reliable grounding device.

5. When the vacuum pump changes oil, the oil should be drained when the pump is turned on.

6. Before working every day, please warm up 5-6 working cycles.

7. It is forbidden to use the equipment for a long time under low vacuum condition.

8. It is recommended that the temperature of the package be no higher than 50°C. Since water vapour in the package will condense into water under negative pressure, wipe the belt with a rag to avoid dilution of the pump oil.

9. After the work is done every day, please carefully clean up and maintain.

 

 

 

 promised to provide quality guarantee guarantee for our company’s complete machine products within 12 months from the date of shipment. Within the period of three guarantees, in the case of normal use of products by our customers, our company is responsible for the free replacement and repair of damaged parts for defects and failures caused by the material or processing. Unrepairable free replacement and return.

 

The prerequisite for users to obtain quality assurance is that they must correctly install, use, and maintain the product in accordance with the product’s instruction manual. Incorrect use of the product, no maintenance, unauthorized removal, modification or self-repair is not covered by this warranty. Improper use of the environment such as voltage, ambient temperature, etc., will affect the performance and life of the device and will void the warranty.

 

Customers who do not fulfill their payment obligations in accordance with the contract, the three guarantees are invalid and cannot be restored. Three packs of applications must be filed within the warranty period, and overdue applications will not be accepted.

 

Lubricants and air filters in oil pumps are consumables and are not within the scope of the Three Guarantees.

 

In any case, shall bear no more than the contractual price of equipment and parts related to quality problems. In addition,. shall not be responsible for any special, direct and indirect losses and compensation liabilities caused by the damage to the equipment.

 

The vacuum packaging machine manual is sent with the device and requires an electronic version of the manual. Please contact 43485222@qq.com.