The thermoforming vacuum packaging machine is named after the vacuum packaging bag by the thermoforming process. It is formed into a vacuum packaging bag by a thermoforming process using a stretched film, and the articles to be packaged are placed on the lower film, and then fully vacuum-packed. The upper and lower membranes are heated and sealed. According to the bag making material used, it is also called stretch film vacuum packaging machine.
The thermoforming vacuum packaging machine is a kind of automatic vacuum packaging machine. In addition to the vacuum packaging function, it also has a bag making system. The thermoforming stretching process is used to manufacture the co-extruded film into the upper and lower films of the vacuum packaging bag. After the vacuum, the seal is heated. This reduces the cost of the bag and the price is reduced by about half. For food companies with large output, there will be a lot of profit.
Suitable for all kinds of meat products, soy products, noodles, dairy products, seafood, fruits, vegetables, poultry, sausages, bread, cheese, eggs, kimchi, fish, Cat food, dog food and other pet food,etc., can be vacuum packed, can also be filled with nitrogen, or mixed The gas is packaged.
1. Accessories use world famous brands:
Using SIEMENS programming controller;
SIEMENS 10-inch color simulation touch screen;
Panasonic MDME152GCG servo variable frequency drive system;
French Schneider appliances;
Germany imported push-pull touch screen cantilever;
Panasonic servo high-speed high-precision positioning film design
United States BANNER photoelectric tracking, system control
Taiwan imported TYC wide open type 304 stainless steel film clip chain.
2. The device is equipped with a power-off memory function to ensure normal backup of parameters.
3. Mold: The upper and lower split type aluminum alloy molds can also be customized for you, and the loading and unloading is convenient and quick. strength
High corrosion resistance and meets food hygiene requirements.
4. Frame: Aluminum alloy frame with one extrusion. Aluminum alloy thick plate frame, not easy to deform, more secure use.
5. The distribution box and the whole machine protection are made of SUS304L stainless steel plate. Easy to clean,
6. Vacuum pump: Rietschle, Germany imported food grade vacuum pump, low noise, long life and good vacuum.
7. Forming heat sealing: the lifting structure of the forming die and the heat sealing die adopts a pneumatic lever type independent lifting and self-locking system.
The aluminum alloy cast-type integral heating plate makes the heating temperature more uniform and the life is longer.
8. Transverse cutter: The cross cutter is a single-tool movable and adjustable independent cross-cut system. PLC program control, can be touched
Set the cross cutter to open or close on the screen.
9. Upper and lower membranes: all adopt inductive automatic brake and tight membrane system, and are equipped with handle type lateral membrane adjustment device. And
Adjust the tension of the film at any time.
10. Waste edge recovery system: The adjustable torque torque motor system is used to adjust the torque of the waste side recovery motor at any time.
The waste edge collection is more convenient and simple, and has no noise, and is convenient and durable.
The thermoforming vacuum packaging machine is a custom-made device. The specific parameters are designed according to the customer’s product. The following is an example of the 420 model for reference.
Power supply: 380V/50Hz
Maximum power: 15kw / hour
Average power: 10kw-12kw / hour
Upper film width: 395mm
Lower film width: 422mm
Packing speed: 3-5 times per minute
Package effective size (mm): 390 x 484
Dimensions (mm): 5500-7500*1000*1800
Machine weight: 1500–1800Kg
Vacuum degree ≤50pa
Vacuum rate: 200 cubic meters / hour (55.6 liters / sec)
Compressed air pressure: 0.6-0.8mpa
Compressed air flow: ≥0.2 cubic meters / hour
Cooling water pressure: ≥0.1mpa
Sealing form: constant temperature instant
1. power on
2. Place items
The packaging machine is automatically vacuum packed, and the finished product is automatically unloaded to the assembly line after packaging.
Thermoforming vacuum packaging machine is also a custom-made equipment, the price is generally 25000-50000$, the specific price varies according to the product, please contact email@example.com for consultation.
Thermoforming vacuum packaging PDF download please click:
The continuous vacuum packaging machine is a kind of automatic vacuum packaging machine, which only needs to be placed manually, and no one needs to take it after packaging.
It is a chain driven belt drive, so it is also called chain vacuum packaging machine, belt vacuum packaging machine. The belt is rolling, and the Chinese is called a rolling vacuum packaging machine.
It is fully automatic and continuous operation, also known as continuous vacuum packaging machine.
Suitable for packaging of pickles, vegetables, frozen products, aquatic products, chicken products, meat products, etc.
Inapplicable products: Irregular hard objects such as frozen products, because of hard objects, easily damage the soft conveyor belt, resulting in no vacuum.
The continuous vacuum packaging machine is divided into single-sealed and double-sealed.
One package can be packed in one row at a time, and two rows can be packed in two rows at a time. The double-sealed type is twice the output of a single seal, but the double seal can only package small foods, and the large package cannot be packaged.
1. You only need one person to work and save labor.
2. The conveyor belt can be adjusted at a certain angle, and the packaged juice does not easily spill out of the bag under the inclined state, and is especially suitable for vacuum packaging of powdery, paste-like and liquid juiced articles.
3. It can be used with the assembly line, and the direct discharge is on the assembly line of the assembly line, and some are directly into the pasteurization tank.
4. The machine is pumped out quickly, with high automatic conveying efficiency, and the production efficiency is 3-5 times that of general packaging equipment.
5. Continuous vacuum packaging machine with sealing cooling system, can quickly cool after sealing, so that the sealing is smooth and beautiful.
Continuous vacuum packaging machine is a customized equipment, the specific parameters are designed according to the packaging products, the following parameters are for reference only.
Model Number: DZD-1000
Dimension (L*W*H): 1800*1400*1500mm
Dimension of vacuum chamber: 1125x550x110mm
Sealing dimension: 1000x8mm
Lead Time : 20-30days
1. power on
2. Place items
3. Put down the bead at the bag closure
The packaging machine runs automatically without manual removal of the finished product
This device is custom made and needs to be designed according to the product. Price 13000-20000$
Please contact: firstname.lastname@example.org
Chinese name : 旋转式真空包装机
Foreign name:Rotary vacuum packaging machine
Foreign name: Give the bag vacuum packing machine
Product: Packaging machine
Form: bag type
Composition: Coder, PLC control system
The rotary vacuum packaging machine is a kind of automatic vacuum packaging machine, which adopts computer automatic control to realize unmanned vacuum packaging operation.
It replaces the manual packaging for the bag-type packaging machine, and realizes the packaging automation for large enterprises and small and medium-sized enterprises. The operators only need to put a bag one by one, and put hundreds of bags in the bag-removing part of the device at one time. The equipment mechanical grabs the bag automatically, and the whole process of packaging does not require manual work, which saves labor costs and management costs, and greatly reduces the cost.
The equipment is customized, and the specific parameters are designed and processed according to customer needs. The following parameters are common equipment parameters for reference.
Equipment model: rotary vacuum packaging machine
Equipment composition: eight-station bag packaging machine, automatic bag vacuum machine, automatic hoist
Equipment material: 340 stainless steel
Measurement method: automatic feeding
Operation interface: touch screen
Applicable products: all kinds of bulk products
Packaging material: composite film
Bag specifications: width: 100mm ~ 2000mm length: 120mm ~ 320mm
Filling range: 5 grams to 200 grams
Packing speed: 45 ~ 55 bags / min (speed is determined by the product itself and the filling weight)
Machine weight: 1500KG
Dimensions: 2500mm*1900mm*1700mm (length, width, height)
Compressed air consumption: 0.6 cubic meters / min (air compressor by the customer)
1. Top control system:
Siemens SIEMENS programming controller; Siemens SIEMENS 10-inch color simulation touch screen; select Delta variable frequency drive system; Schneider Schneider and Omron OMRON appliances; Japan SMC electromagnetic pneumatic system and other top-level configuration.
2. Pneumatic Speed Compensation System (QSC):
The system is a unique system of our company. The system solves the delay problem of the pneumatic system, so that the movement of the cylinder perfectly matches the mechanical action. According to the actual running speed, the compensation angle can be automatically adjusted in real time, so that the bag machine breaks through the pneumatic system. The speed limit is limited to a maximum stable production speed of 60 packs/min, which is truly time-saving and efficient.
3. Gear and cam drive:
The main drive of the machine adopts gear transmission and cam transmission, and all the working surfaces are heat treated, which greatly improves the life of the transmission system and the stability of the whole machine. The important cam adopts the grooved cam method to cancel the return spring, and there is no need to worry about the damage caused by the spring break.
4. Mechanical claw self-locking structure:
The original mechanical claw self-locking structure completely subverts the way that the spring provides the clamping force, completely eliminates the pocket spring, greatly reduces the power of the claw, reduces mechanical wear and improves the service life. The key issue is to be able to provide an extremely high clamping force. Have you ever seen a bag that can’t be smashed? We can do it.
5. Mechanical transmission flexible system.
All the mechanical hard points are all made of flexible cushioning, which makes the whole machine run very smoothly and effectively protect the service life of each component.
6. Split body:
The only split-type, fully-machined body in the country, the rocker arm and the support base inside the gantry are all made of stainless steel 304 material, which is truly a lifetime warranty.
7. Automatic detection function:
It can automatically detect whether there is a bag in the bag, automatically detect whether the bag is open and decide whether to measure the feeding, and automatically detect whether there is material in the bag and decide whether to seal.
8. Empty bag recycling system:
Unopened bags, put down bags, unfilled bags, etc. will not be sealed, they will be collected in the last station and can be reused.
9. Upper bag single cam system:
The original transmission system of the single cam of the bag on the bag, the original design of the backhaul intermittent design, effectively solves the structural simplification and stability problems of the upper bag.
10. The vacuum part has a unique full-track, three-plus-one mode:
The opening and closing cover rail, the opening and closing clamp rail, the sealing rail and the core gas mechanical seal spool completely eliminate all cylinders and various magnetic switches, photoelectric switches, solenoid valves, etc., greatly improving the stability and service life of the equipment.
11. Originally separate floating heating strip installation method, original heating strip intelligent temperature control system:
It can greatly improve the service life of the heating strip and maintain the sealing quality for a long time, maintain the stability of the sealing, and greatly reduce the defective rate.
12. Water washable:
In addition to the electric control box and the upper part of the bag, other surface parts can be washed with water, which saves a lot of time and difficulty in cleaning. The open shield system, including the electric control box, can be opened at will, which not only ensures waterproof performance, but also facilitates maintenance, maintenance and repair.
1. power on
2. Put the bag to the bag
The packaging machine automatically takes the bag, automatically packs it, and automatically removes the finished product to the assembly line after packaging.
Vacuum skin packaging is a new packaging technology in Europe and America. After packaging, the product is tightly attached between the film and the substrate.In production, the trouble of manual bagging is eliminated. After packaging, the three-dimensional feeling is strong, and customers like to buy. Frozen foods can be packaged directly in a frozen state. The transparent film is softly attached to the product and the tray so that the soft article does not break the shape after packaging.Can better maintain the original look.
What is skin packaging?
The skin packaging method is to heat and soften the packaging film, and at the same time, evacuate the film under the bottom plate and paste the film onto the product according to the shape of the product. The bottom plate can be: a color printing paper card, corrugated cardboard or cloth.
Skin packaging machine application range
Skin packaging applications are mainly divided into three categories:
First, commercial visual display packaging: hardware products, color card printing, play the role of store shelves visual display packaging.
Second, industrial shockproof packaging: the use of transparent foam base film or corrugated cardboard, cushioning shockproof products.
Third, food vacuum preservation: such as fresh meat, fish, aquatic products (shrimp, oysters, etc.), poultry, pet food, etc., visual display effect is good, fresh, product shelf life is long, easy to use, sales are also convenient.
Advantages of skin packaging
1. Regardless of size, shape, alone or in combination, the product can be sealed at one time without any mold, convenient, flexible, practical and efficient.
2, the stereo effect is strong, the product is clearly visible, and the product value and grade are effectively improved.
3, the product is completely fixed between the cardboard and the film, with dust, shock and moisture resistance.
4. Compared with traditional protective packaging, it can reduce packaging volume and reduce storage and transportation costs.
5. High-grade ultra-transparent visual display packaging, greatly enhancing the competitiveness of the product market.
6. The skin vacuum packaging machine can save bagging time, and since the transparent film is closely attached to the article, water vapor is not generated on the package as compared with the package covered only on the disk, and drying can be prevented.
7. Since the upper transparent film and the lower transparent film (shallow plate, cardboard) are directly bonded together, water droplets are less likely to flow out and water in the article can be prevented from appearing.
8. Frozen foods can be packaged directly in a frozen state. The transparent film is softly attached to the product and the tray so that the soft item does not break the shape after packaging.
How to install the skin vacuum packaging machine
1. After transporting the machine to the workshop, lift the set screws smoothly to see if the cover is smooth, if the connector is loose and retighten.
2. Check if the vacuum pump oil level is in the correct position (1/2-2/3). If it is not correct, it should be adjusted.
3. Turn on the power, turn on the power switch, and check if the vacuum pump is running normally. (If there is no vacuum, the vacuum pump motor is likely to be reversed. Any two-phase line of the three-phase power cord should be replaced according to the arrow indication of the vacuum pump).
4. Select the desired heating temperature based on the packaging film material and set the temperature controller to the appropriate value (usually 110-135 degrees).
5. Turn on the power switch, then turn on the thermal switch and heat to the predetermined temperature.
6. Place the product on a tray or cardboard, tile in the lower studio, and manually press the lower manual switch in the lower right corner (ie the work switch).
7. After the work is completed, it will open automatically, please wait.
8. Pull the cover film from the back to the front and place it on the suction film.
9. Hold the top cover with both hands and remove the product.
10. Re-enter the studio into the product and continue to the next work cycle.
11. When the work stops, turn off the thermal switch, vacuum pump switch, power switch, and disconnect the power.
12. The device is equipped with an emergency stop function. If there are special circumstances, turn off the vacuum pump switch, stop working and deflate, then lift the lid.
Vacuum Skin Packaging Machine Instruction Manual
1. Install the film: Open the upper frame when the film is clamped on the table.
2. Gently pull the film through the right edge of the frame, and then press the upper frame to clamp the film.
3. Lift: Check if the “frame selection” switch is in the “continuous” position and press the “up” switch.
4. The membrane holder can be automatically stopped at the fixed point of the upper and lower proximity switch control. Before lifting, the film should be loosened in advance to prevent the film from sticking and the film frame stops rising.
5. Place the tray with the packaged item in the vacuum chamber of the working vacuum packaging machine. use tools. Do not push them directly with your hands to prevent personal injury in the event of an electrical failure. Press the “Auto Package” switch, the film is heated, the heat is reduced, and the three programs are automatically completed from the pre-adjusted time.
6. When the membrane frame automatically drops to the low point of the limit switch control, the vacuum pump will pump to the vacuum chamber.
7. In this case, it was found that the vacuum gauge pointer of the vacuum packaging machine did not operate, indicating that the vacuum pump motor was in reverse operation and should be stopped immediately. And adjust any two phases in the input phase line, then start working again from the second program.
8 Open the upper frame, pull the wrapped items to the right, place them on the auxiliary workbench, press the upper frame, Cut the packaged items and complete the packaging.
9. Start with the second item in the operating program and start the loop this week.
The difference between food skin vacuum packaging machine and box vacuum packaging machine
skin vacuum packaging can only be vacuum packaging machine, vacuum packaging machine can be inflated.
Body-fitted packaging film
PE skin packaging film (PE body-fitted film) is a kind of PE film. PE film has good toughness, moisture resistance and heat sealing properties, good processing and forming properties, and low price.
1. Low density polyethylene film. Extrusion blow-moulded T-LDPE film is a kind of non-toxic and odorless flexible transparent film. After adding viscous, it is very suitable for PE body-fitted packaging film. The thickness of LDPE films is generally between 0.02 and 0.1g. Low density polyethylene (LDPE) film has the advantages of high permeability, no aroma and poor oil resistance. It can not be used in the packaging of oxidized food, flavor food and oily food. But breathability allows it to be used in fresh fruits, vegetables and other fresh packaging.
2. High density polyethylene film. HDPE film is milky white, indicating poor gloss, a tough translucent film. The tensile strength, heat resistance, oil resistance, moisture resistance and chemical stability of HDPE film are better than those of LDPE film, and it can be heat sealed, but its transparency is not as good as that of LDPE. Packaged food has poor air tightness, no fragrance and short storage period. HDPE film has good heat resistance and can be used as heat sealing layer for cooking bags. High density polyethylene film is not suitable for PE body-fitted packaging film.
3. Linear low density polyethylene film. LLDPE film is a new product of polyethylene film. Compared with polyethylene film, LLDPE film has higher tensile strength, impact strength, tear strength and durability. The thickness of LLDPE film can be reduced to 20-25% of LDPE film with the same strength and properties as LDPE film, which greatly reduces the cost. Even if used as heavy packaging bags, its thickness can meet the requirements, only 0.1 can replace the price of high polymer, high density polyethylene. Therefore, LLDPE is suitable for daily necessities packaging, frozen food packaging, as well as a large number of heavy-duty packaging bags. Linear low density polyethylene film, mainly used for packaging circuit board, that is, circuit non-vacuum body-fitted packaging film (circuit board vacuum packaging film)
Food Vacuum Skin Packaging Film Sarin Film
SE film: suitable for environmental food products, self-adhesive, cardboard without additional glue, can simplify the packaging process, save packaging costs; good transparency; body-fitted packaging is an economical and affordable choice.
Salt film (S film): For environmental protection food, it has good transparency and deep drawing, good gloss and optical properties, excellent tear resistance and penetration resistance, low temperature thermoforming, energy saving and high efficiency, and is the first choice of high-end product body package.
NWL Salmon Membrane (NS Membrane): Using special formula and technology, saltwater as raw material. It can solve the problem of “air trap” or bubbles caused by traditional salmon film or other body-fitted film packaging smooth products, and make the products more perfect after packaging.
PVC semi-rigid body-fitted film/sheet (PVC film): Good rigidity, suitable for general product packaging without environmental protection requirements.
Environmental protection semi-rigid film/sheet (PG film): deep drawing hot forming, good hardness and transparency, suitable for packaging of large and heavy products.
Anti-static body-fitted film (ST film): To meet the requirements of anti-static vacuum protection packaging for electronic components such as circuit boards.
Anti-rust film (SR film): VCI gas phase anti-rust technology is used to package hardware products, which has good anti-rust effect.
Polylactic acid body-fitted membrane: After discarding, compost can be decomposed and returned to nature to realize natural renewal and recycling of resources.
Food special vacuum body-fitted fresh-keeping packaging film (SF film): Made of special formula and technology, it has good transparency, tensile resistance and piercing resistance. It has excellent gas/water vapor/fragrance barrier performance. Food packaging has two functions of close-fitting stereoscopic display and vacuum fresh-keeping, which can effectively prolong the service life of food. The shelf life and shelf life of the product.
Characteristic of Salin Film for Food Packaging in Skin Vacuum Packaging Machine
High transparency, good visual display effect, more high-quality products and grade
Excellent extensibility, fully conform to and adhere to the product surface after packaging
Self-adhesive, paperboard free of glue, cost saving and process
Strong adhesion with cardboard and durable adhesion
Good toughness, good strength, good resistance to piercing and handling touch
All shape products can be packed, free of mould, flexible and convenient.
Low temperature thermoforming can improve efficiency and save energy
It can withstand ultra-low temperature without brittle cracking and has strong environmental adaptability.
Heating does not emit harmful odor, good anti-aging ability, long storage life
Chip Vacuum Packaging Machine
It is vacuum packaging of PCB, waterproof, anti-collision and anti-oxidation after packaging. Convenient transportation and use. External vacuum packaging machine was often used in the past, but because of the need for manual bagging, no body-fitted vacuum packaging is beautiful after packaging, and it is gradually replaced by body-fitted vacuum packaging machine in enterprises.
The characteristics of body-fitted chip vacuum packaging machine are as follows:
1. Transparency is high. After vacuum packaging, the appearance and texture of PCB can be seen at a glance, and the visual display effect is good.
2. Stretch forming performance is good. It has strong binding force on the packaged PCB products and effectively prevents the product from moving friction.
3. Heated packaging will not leave wrinkles on the surface of PCB, which will show you a good vacuum packaging effect of PCB.
4. Width can be more than 1.3 meters, thickness 0.15-0.5MM, you may use specifications, we can design packaging machine according to your needs.
Chip vacuum packaging machine operation: through the heating system of the circuit board vacuum body-fitted packaging machine, the vacuum packaging film is heated and softened and covered on the circuit board and transparent bubble bottom film. At the same time, the vacuum suction force of the PCB body-fitted vacuum packaging machine is activated under the bubble bottom film. The vacuum bundle protective packaging film is formed according to the shape of the circuit board, and adhered tightly to the bubble bottom film, that is, the circuit board. Tightly wrapped between transparent upper and bottom film, it has good visual display effect and industrial shock protection packaging effect.
The seven core advantages of PCB vacuum packaging:
1. Packaging efficiency: can pack a stack or multiple circuit boards at one time, no mold, one-time vacuum sealing packaging, rapid and efficient.
2. Improving the appearance value of PCB: This packaging is tightly attached to the product surface after heated and softened by PE film of transparent PCB vacuum packaging. It has strong three-dimensional, transparent and bright, easy to touch and inspect, and is neat and beautiful.
3. Vacuum shockproof protection effect is good: laminated circuit boards will not move after packaging, sheets are close to each other, which can effectively prevent shocks and frictions; vacuum sealed packaging can effectively prevent moisture, moisture, oxidation and dust, effectively protect the quality of products and prolong the shelf life of products.
4. The cost of packaging material is low: using ordinary PE vacuum film and bubble bottom film, the material is cheap and easy to obtain.
5. Save storage and transportation costs: Save packaging volume than traditional shock-proof packaging methods such as foam, bubble cloth, plastic absorber.
6. Environmental protection packaging: It is environmental protection packaging material, conforms to SGS, ROHS, FDA environmental protection regulations, and is non-toxic and harmless to circuit boards, human health and the environment.
7. Improving brand value: high-grade and high-quality packaging appearance.
Parameters of body-fitted vacuum packaging machine
Maximum size of vacuum chamber
Maximum body-fitted packaging area
Heating plate size
Three-phase 50HZ, 6.8KW
100M / / time
2-3 times per minute
Price of Skin Vacuum Packaging Machine
Skin vacuum packaging machine is a kind of high-priced vacuum packaging machine. The price of a single machine is about 15,000 US dollars. The specific requirements are based on customization requirements. Welcome to consult price email@example.com